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Distributor

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Description

- THERMOPLAY dispensers or hot plates can be customised according to the design of the offer, fitted with special conical inserts, which allow multi-level distribution channels with changes of direction and prevent condensation stagnation. They have a uniform thermal profile for all applications, with material flow analysis for special application designs using high quality steels.

Flow paths with equal flow channel lengths and cross-sections create a natural balance, while distributed filling pressure in the cavities ensures injection of identical parts. Thermoplay injection systems are designed based on a careful analysis of the injection material, the size and weight of the part to be injected and the desired injection cycle. The special structure of the manifold plate allows the nozzles to be assembled at low temperatures and avoids off-axis movement while reaching operating temperature.

Using specific software for flow analysis and 3D simulation techniques, Thermoplay is able to precisely size the hot runner distribution plate balancing for perfect cavity filling and therefore accurate part production.

- In addition, THERMOPLAY offers a wide range of standard dispenser configurations with channels optimised for each application. The standard ELS (Easy Line System) series injection systems with standard nozzles and accessories with 1, 2, 4, 6 and 8 injection points are highly customisable products and follow the design settings on the WEBCREATOR page.

- The distance between centres is configurable, the dispenser can be equipped or not with a "resistance cap" depending on the injected material and the transformation temperatures. The flow channels are sized according to the type and diameter of nozzle chosen. The nozzle and distributor injection bushing can be chosen from those proposed. Choice of shut-off unit according to preference from the standard Thermoplay range, with choice of shut-off needle finish. Possibility to include zone identification label in the system. Thermocouples are type J and can be insulated or grounded. There are 2 types of dispensers configurable in the WEBCREATOR online solution:

- ELS (Easy Line System) series injection systems with 1, 2, 4, 6 and 8-point injectors and standard accessories have become widely customisable products and follow project settings.

More information on the page: https://thermoplay.it/en/els-serie.html

- ELS "bolted down" systems Bolted down systems are available with or without capped resistors for nozzles TF12 - TF17 - TF23 and TD18 and only in the version with capped resistors for nozzles TD22. With Webcreator it is possible to configure these systems with 1, 2 and 4 nozzles, while it is possible to request them as special solutions for configurations larger than 4 nozzles. In "bolted down" systems, the contrasts between the distributor and the bottom plate have been eliminated, with the following benefits: - avoids the risk of losses due to process parameters not conforming to those in the design ("cold starts", interruption of the containment plate conditioning circuits) - reduces energy absorption - eliminates the transfer of mechanical stress from the injection system to the mould.

More information on the page:
https://www.thermoplay.it/en/catalog-and-drawings/webcreator.html

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